Engineering Services

Services & Support

Full-lifecycle services from system design through 24/7 managed operations.

Engineering

System Design & Integration

StableCore's core engineering service — the complete design, specification, programming, fabrication, and commissioning of industrial control and automation systems. Every StableCore project begins with a thorough Functional Design Specification agreed upon with the client before any design work begins, proceeds through rigorous Factory Acceptance Testing before shipping to site, and concludes with Site Acceptance Testing and full handover documentation.

  • Feasibility Studies & Conceptual Engineering
  • Functional Design Specification (FDS) Development
  • Control System Architecture Design
  • PLC/HMI/SCADA Software Development & Testing
  • Control Panel Design, Fabrication & UL 508A Listing
  • Field Instrumentation & Wiring Design
  • Factory Acceptance Testing (FAT) — witnessed or remote
  • Site Commissioning, Startup & Site Acceptance Testing (SAT)
  • As-Built Documentation — Complete engineering package
  • Operator & Maintenance Training Programs
Managed Services

24/7 Monitoring & Managed Operations

StableCore's managed services program provides continuous monitoring, proactive maintenance, and 24/7 emergency support for the control systems and networks we've installed — and for systems designed and built by others. Our St. Louis Network Operations Center monitors 340+ active sites across the Midwest, using a combination of automated system monitoring and human review to detect issues before they cause production interruptions.

The managed services program includes a 99.97% uptime contractual SLA, a 30-minute emergency response guarantee, and annual cybersecurity assessments included in the base contract. We treat your systems as the critical infrastructure they are — because for your business, they are.

  • 24/7/365 SCADA and network monitoring from St. Louis NOC
  • 30-Minute emergency response SLA — qualified engineer, every call
  • Proactive maintenance — patch management, backup verification, health checks
  • Remote troubleshooting and program modification
  • Scheduled preventive maintenance visits (quarterly, semi-annual, or annual)
  • Annual OT cybersecurity assessment — included in managed contracts
  • Annual disaster recovery testing and documentation review
  • Spare parts management and inventory recommendations
OT Security

OT Cybersecurity Assessment & Programs

Industrial control system cybersecurity is the fastest-growing area of risk for Missouri manufacturers, utilities, and critical infrastructure operators. The same connectivity that enables remote monitoring and data integration creates attack surface that sophisticated threat actors are actively exploiting. StableCore's OT cybersecurity practice — led by Marcus Brown, a former Idaho National Laboratory ICS security analyst — provides the full spectrum of OT security services needed to assess, design, implement, and maintain a defensible OT security posture.

  • OT/ICS Security Risk Assessment (IEC 62443, NIST SP 800-82)
  • OT Network Architecture Review and Segmentation Design
  • Asset Inventory and Vulnerability Assessment
  • Penetration Testing (passive, active with client authorization)
  • Firewall and Network Security Deployment (Fortinet, Palo Alto OT)
  • Continuous OT Network Monitoring — Claroty, Dragos deployment and management
  • Incident Response — OT-specific IR planning, tabletop exercises, retainer services
  • AWIA 2018, NERC CIP, NIST CSF compliance program support